Composite Senior Technician, Prototype (R4609)

Wire Harness / PCBA Assembly, Inspection and Testing:

Read and interpret aerospace schematics, technical drawings, and detailed work instructions.

Measure, cut, strip, crimp, and terminate wires and cables to precise tolerances using specialized tools and equipment.

Assemble wire harnesses, connectors, backshells, and shielding components per aerospace industry standards.

Route wires carefully to meet form board layouts, bend radii, and environmental specifications.

Perform board hardening and gel coating procedures

Coordinate with Avionics team members for the successful testing and provisioning of software on to Boards

Mechanical Assembly / Composite Airframe:

Conduct engine assembly, disassembly, and integration for UAV propulsion systems.

Perform composite assembly work including basic layup procedures, bonding, vacuum bagging, running cure cycles, etc.

Diagnose and resolve mechanical, electrical, and performance issues

Work closely with engineers and flight test teams to ensure system readiness.

Quality and Compliance:

Perform visual inspections, continuity testing, and high-voltage insulation resistance testing to verify conformance to aerospace standards.

Ensure all work adheres to IPC/WHMA-A-620 Class 3, AS9100, and other aerospace quality requirements.

Identify and repair defects, ensuring zero tolerance for errors that could impact safety or reliability.

Maintain traceability of all components, wires, and work performed.

Documentation and Reporting:

Accurately complete production records, test logs, and quality assurance reports.

Maintain detailed documentation for traceability and compliance with aerospace industry standards.

Collaboration and Continuous Improvement:

Work closely with engineers, quality control, and production teams to troubleshoot and resolve technical issues.

Provide feedback for process improvements and ensure compliance with lean manufacturing principles.

Adherence to Safety Protocols:

Follow all safety regulations, including ESD (Electrostatic Discharge) prevention, PPE requirements, and cleanroom protocols where applicable.

Maintain a clean and organized workspace in line with aerospace safety standards.